Generator receipt
Initial visual inspection, photographic records and incoming traceability.
Industrial process
Consistent quality, controlled turnaround times.
We formalise every operation to deliver traceability, technical rigour and a reliable response.
Stage 01
Diagnosis
Component check
Checking the received assembly and identifying missing components.
Receipt report
Initial document recording the observed condition and component inventory.
Diagnostic quotation
Assessment of the service required to determine the repair scope.
Initial tests
Tests designed to identify the generator’s failure mode.
Dismantling
Controlled separation of the assembly’s components.
Initial cleaning
Preparing components for a proper assessment of insulation condition.
Drying
Monitored oven cycle to remove moisture and stabilise components.
Technical diagnosis
Electrical and mechanical tests to define the work required.
Diagnostic report
Results, failure cause and recommendations for repair.
Repair quotation
Detailed quotation based on the diagnosis.
Stage 02
Refurbishment and validation
Order receipt
Repair planning after quotation approval.
Winding removal
Winding removal and magnetic core testing under controlled conditions.
Reverse engineering
Obtaining the original data needed to reproduce the winding.
Washing and drying
Thorough cleaning and monitored drying of all components.
Winding
Rebuilding stator or rotor windings to specification.
Banding
Mechanical securing of the rotor winding where required.
VPI impregnation
Vacuum impregnation with epoxy resin to improve strength and durability.
Curing
Controlled thermal cycle to cure the impregnation resin.
Rotor balancing
Dynamic balancing to tighter tolerances than those required by the standard.
Protection and painting
Application of anti-flash coating to rotor and stator.
Assembly
Complete generator reassembly and component adjustment.
Dynamic testing
Electrical and mechanical validation on the test bench.
Final finishing
Painting and external finishing of the repaired equipment.
Final report
Results, photographs and details of the work performed.
Packaging and dispatch
Preparation to customer and transport requirements.